Engine
YZ450F-based, "reversed" liquid-cooled, 450 cc, DOHC, 4-valve (titanium), 4-stroke, single with fuel injection & electric starting.
- engine has been tuned for excellent rideability & control
- broad, easy-to-use powerband
- power characteristics optimized for enduro style racing or riding
Rearward-slanted, reversed cylinder design.
- rearward slant moves a significant amount of rotating weight toward the centre of the chassis
- rearward-slanted design centralizes mass for excellent handling & a light feel
"Reversed" engine design - FI system is front-mounted, exhaust exits from rear of cylinder.
- FI throttle body & air box are front-mounted, providing a straight intake path
- straight intake path into the cylinder provides optimum fuel/ air flow for excellent power
- front-mounted intake keeps fuel cooler since engine heat has less effect on incoming fuel (cooler fuel is more dense & increases power)
- design centralizes mass for light, agile handling
Electric start with auto decompression system.
- unit can be re-started in any gear
- elimination of kick starter reduces weight
There is no main ignition switch on this model.
- electric start button (RHS handlebar) activates the entire electrical system
- kill switch (LHS handlebar) if held for a few seconds shuts down entire electrical system
- design reduces weight
Compact 4-valve cylinder head features a 12.8:1 compression ratio.
- titanium 37 mm intake valves & titanium 30.5 mm exhaust valves - TBD
- 4-valve design offers optimum flow for excellent power & torque
- compact combustion chamber design
Lightweight titanium valves use load-reduced valve springs.
- titanium valves reduce reciprocating weight & allow for a higher rpm limit (40% lighter than steel valves)
- reduced friction (load reduced valve springs)
- faster-revving & smoother power delivery
Automatic cam chain tensioner.
- reduces maintenance & mechanical engine noise
- special cam chain "sliders" reduce internal frictional losses.
Lightweight hollow intake & exhaust camshafts.
- provide a broad power band well suited to enduro racing or serious recreational riding
Lightweight, ceramic composite coated aluminum cylinder.
- reduced weight (no sleeve or heavy liner) plating is sprayed directly on the aluminum block
- ceramic coating ensures faster, more uniform heat dissipation
- coating enhances the thin film of oil between the cylinder & piston, reducing friction & increasing power
Special cylinder "cutaways" allow air "trapped" under the piston to enter a side chamber (or cutaway).
- reduces horsepower-robbing "pumping losses"
Crankcase also utilizes cutaways which match the cutaways in the cylinder for maximum efficiency.
- reduces horsepower-robbing "pumping losses"
Lightweight, short-skirt, forged aluminum piston.
- lightweight design means faster throttle response
- reduced mechanical vibration for excellent durability
- special coating on piston skirt reduces friction
Piston oil cooler jet nozzle directs oil to the desired portion of the cylinder, rod & underside of piston.
- reduces piston, cylinder & rod temperatures for excellent durability
YZ450F crankshaft & connecting rod feature a carburizing process for excellent durability.
Lightweight, gear-driven counterbalancer shaft.
- reduces vibration for improved rider comfort & reduces rider fatigue
5-speed, wide ratio transmission utilizes a 2-bar, floating shift guide system & a 14 mm shift shaft.
- smooth, positive shifts
- good durability in the event of a crash (14 mm shift shaft)
- optimized ratios for good performance in difficult sections & solid top end speed for fast sections
Heavy duty, multi-plate, clutch with quick access magnesium outer cover.
- clutch is designed for the rigours of enduro riding
- clutch action is light to reduce hand fatigue during extended races / rides
- quick access outer cover provides fast & easy clutch access
44mm Keihin throttle body fuel injection system.
- 12-hole injector
- maximizes fuel atomization for more complete combustion & excellent power delivery
- FI settings are specific to enduro racing / riding
- FI benefits include automatic adjustments to insure the optimum fuel - air ratio regardless of outside air temperature & altitude
- other benefits include excellent starting & excellent throttle response
- cold start knob also doubles as an idle adjuster
Optional, compact, hand held "GYTR Power Tuner" allows tailoring of both fuel injection duration & ignition mapping.
- 9- different setting points can be accessed for both fuel duration & ignition maps
- maps can be stored & shared with other Power Tuners if desired
- easy access GYTR Power Tuner connector port
NOTE: Competition Only Kit ECU is required for Power Tuner use on the WR450F
Forward mounted air box features a washable, dual-stage, foam air filter.
- No tools required to access air filter
Wet sump lubrication system.
- reduces weight (no remote oil tank or oil lines)
- eases maintenance (easier & faster oil changes)
Easy access "cartridge-type" oil filter for fast, easy oil changes.
Lightweight, single-core, dual radiators with electric cooling fan.
- standard cooling fan maintains consistent engine temperatures during slow speed, technical riding
- radiator fin pitch is optimized for good air flow even at slow speeds
Maintenance-free transistor controlled ignition (TCI).
- produces a strong spark for fast starts
- provides precise ignition timing / mapping for optimum engine performance at all rpms
High capacity AC magneto to power the FI system.
Lightweight, wrap-around exhaust system based on YZ450F design.
- exits from the rear of the engine & circles cylinder body
- design ensures the optimum tuned header length
- maximizes exhaust "pulse effect" for excellent power delivery
- centralizes mass by moving weight closer to the centre of the chassis
Lightweight aluminum / stainless steel muffler (aka silencer).
- multi-expansion design
- spark arrestor equipped